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AIR SUSPENSION HELP IN DIAGNOSIS AND REPAIR FOR THESE MODELS

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My rearend is down and I don't hear my compressor run

If you have an intermittent check suspension message, the absolute best way to find out whats wrong is to pull the code(s) from the module. Unfortunately, most of us don't have access to a $2500+ scanner to do this.

NOTE: ESPECIALLY IF YOUR VEHICLE IS A 4X4, INSPECT THE LINE UNION THAT JOINS 2 AIR LINES TOGETHER UNDER OR SOMEWHERE AROUND THE BRAKE MASTER CYLINDER.

This line union is about 1 inch long and black in color. It maybe hard to find because its the same color as the air lines protective sleeve(the actual air line is the white part inside the black protective sleeve) and will be dirty just like everything else under the hood. Use a flashlight to locate & inspect this. When you locate the union, twist it on the air line and check it all the way around. If it is bad, you'll see a crack going down the side of it.

When this line union splits, it will cause a leak, but if they split bad enough, one line will pop out of the union completely and its impossible for the compressor to build ANY pressure. This means all the air in the rear air springs will be vented out as soon as the solenoids on each air spring open up. 4x2 models can have this problem also, but we get a 10-15 to 1 ratio of 4x4 calls over 4x2 calls.

If the line union was broke and a line had popped out, replace the line union and try disconnecting the battery for 30 minutes before trying it out. Theres a good chance that you'll need to have someone with a compatible scan tool to erase the code(s) it caused.

If the line union was not the problem, I would check the compressor for power at the BIG RED wire on the harness side of the compressor connector right after turning on the ignition. The connector I'm referring too is has 4 wires in it and the colors are:

1 Big red wire (power to compressor motor)

1 Big black wire (ground for compressor motor)

1 White or Yellow wire (ground for vent solenoid)

1 Blue wire (power for vent solenoid)

Remember to check this wire as soon as the ignition is turned on and give up on it after about a minute. After this minute has passed, turn off the ignition, then on again and check for power once again. The module will only try to turn on the compressor for around a minute before it gives up. If you aren't getting power to the compressor, it is possible the relay is damaged inside, because it s solid state relay, it can't be revived and needs replacing.

Before replacing the relay, try one last thing before shelling out $110-$130 at the "stealership". Check for corrosion on the air suspension compressor relay connector. The location Ford chose to put the air suspension compressor relay is not the best possible place for an electrical part, but I think they put it there to help its ability to cool itself.

NOTE:

The compressors that these types of relays provide power for are power hungry. In other words, they are the biggest of the Ford/Lincoln group and "draw" or "pull" allot of amps even when brand new. This same compressor with some time on the clock can eat a relay for lunch!

It is located in the RF fenderwell up high, like behind the headlight housing. It is (see pic above) black & aluminum in color with cooling fins. First unplug the connector and inspect the contacts. Even if it "looks" clean, while your in there, go ahead and clean the contacts with an eraser and wash any contaminates(grease/oils) away with electrical contact cleaner and put some dielectric grease on the contacts. Blow dry with compressed air if you have access to an air compressor.

I have had several and heard of many more that had no signs of corrosion, but came back to life after 10-15 minutes of TLC.

 

PARTS - AIR SUSPENSION HELP




Tired of dealing with the air suspension on your car?

"AIR TO NON-AIR" COIL SPRING CONVERSION KITS AVAILABLE FOR MOST VEHICLES!

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Mark VIII 1.5 inch lowered kit shown here

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Air Suspension Parts,Conversion Kits & Supplies For The Pro and Novice Mechanic


PARTS - AIR SUSPENSION HELP

We offer parts for factory air suspension equipped vehicles and/or coil spring conversion kits for these models:

Lincoln Mark VII, Lincoln Mark VIII, Lincoln Town Car, Ford Crown Victoria, Mercury Marquis, Ford Expedition, Lincoln Navigator, '88-'94 Lincoln Continental, '95 & '96 Continental, Lexus, Cadillac, Subaru, Chrysler, Range Rover

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Del Rio,TN. 37727

423-487-4321